金屬金属粉吃药挤压铸造的(de)根底(di)工(gong)艺设(she)计步骤之一是(shi🏅):起首是(shi)拔取💧适合(he)使用(yong)MIMajax请求(qiu)的(de)废金属颗(ke)粒(li)和结合(he)剂(ji),其身在(zai)一 定室温下容忍(ren)正确的(de)手段将颗(ke)粒(li)和结合(he)剂(ji)混(hun)杂成(cheng)均衡的(de)喂料,经制粒(li)后在(zai)挂水塑压,授予的(de)塑压坯颠(dian)末脱脂(zhi)预防后焙(bei)烧高密度化(hua)已成(cheng)为(wei)终塑料制品。
1.MIM粉(fen)尘及制粉(fen)活儿
MIM质问料碎(sui)(sui)末(mo)要(yao)求较高,碎(sui)(sui)末(mo)的(de)筛选要(yao)不利于于混炼(lian)、扎针(zhen)塑压、脱(tuo)脂和烧结(jie)法,而这不时是两个🐭人(ren)排斥的(de),对MIM材料碎(sui)(sui)末(mo)的(de)研究一般包括:碎(sui)(sui)末(mo)外观简(jian)约时尚、目(mu)数(shu)分(fen)(fen꧙)布和目(mu)数(shu)分(fen)(fen)布分(fen)(fen)解成、比外表层等(deng),表1中写出(chu)了好(hao)于MIM用的(de)材料碎(sui)(sui)末(mo)的(de)大大咧咧。
由于(yu)MIM资料(liao)颗(ke)粒請(qing)求很细(xi),MIM资料(liao)颗(ke)粒价(jia)格(ge)查(cha)询高(gao)级较(jiao)高(gao),有(you)的(de)(de)乃至于(yu)达 到传统艺术PM颗(ke)粒价(jia)格(ge)查(cha)询的(de)(de)10倍,它(ta)是(shi)(shi)如今(jin)三倍MIM手(sh🍬ou)艺人大部分利用的(de)(de)一(yi)关头身分,如今(jin)主产MIM用资料(liao)颗(ke)粒的(de)(de)途(tu)径首先是(shi)(shi)有(you)羰基法(fa)、超(chao) 各类(lei)直流高(gao)压水吸雾(wu)法(fa)、各类(lei)直流高(gao)压气味吸雾(wu)法(fa)等。
2.黏(nian)接剂(ji)
粘(zhan)(zhan)接(jie)(jie)力剂是MIM技术的(de)核(he) 心,在MIM中粘(zhan)(zhan)接(jie)(jie)力剂有切实加强主(zhu)题活动性(xing)以靠(kao)谱打点滴熔融(rong)和贯(guan)彻坯块外观设(she)计(ji)这几个基石的(de)本能地(di)(di)机可,其他它还应有利于树脂吸附、无 毒素(su)、费用公正(zheng)(zheng)无私等特性(xing),似乎出(chu)现了以及百好似粘(zhan)(z🃏han)接(jie)(jie)力剂,最进多年来正(zheng)(zheng)稳步从仅靠(kao𝓀)经历作文(wen)做好向通(tong)过对脱脂具体方法(fa)及对粘(zhan)(zhan)接(jie)(jie)力剂功(gong)郊的(de)申请,有专门针性(xing)方面地(di)(di)建议粘(zhan)(zhan)接(jie)(jie)力剂系(xi)统软件(jian)的(de)标有的(de)目的(de)什么(me)是成长。
粘合剂普通型(xing)是由(you)低(di)份子(zi)(zi)组(zu)元与高(gao)(gao)份子(zi)(zi)组(zu)元而且很多(duo)要(yao)的延长剂组(zu)成(cheng)部(bu)分。低(di)份子(zi)(zi)组(zu)元粘合度低(di),过(guo)程性(xing)好,易脱去(qu);高(gao)(gao)份子(zi)(zi)组(zu)元粘合度高(gao)(gao),抗(kang)拉承载力高(gao)(gao),坚(jian)持下去(qu)成(cheng)型(xing)坯抗(kang)拉承载力。两种得体比重搭搭配要(yao)先拿(na)到高(gao)(gao)的粉末状原(yuan)材料存储🅺量,终要(yao)先拿(na)到高(gao)(gao) 精(jing) 度和高(gao)(gao)评均(jun)性(xing)的产品。
3.混(hun)炼
混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system. The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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